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Introduction
About this Guide
General
This guide explains in plain language and by example how to use the IQ
3
Metal Detector Head and
Conveyor. It begins with a conceptual overview of metal detection and then walks through the
processes required to install, operate and maintain the machine. Each process is cross referenced to
detailed information covering the concepts, controls, parts, assemblies, software and items
associated with the process.
Audience
This guide is designed for anyone using the IQ
3
Metal Detector. There are four levels of user access
to the available features and functionality available, each of which provides specific benefits to that
user.
■
Operator
The guide benefits operators who need to use the machine functionality and features to carry
out routine product inspections and remove any contaminated products from the production
line.
■
Supervisor
The guide benefits supervisors who need to use the machine functionality and features to
manage the selection and inspection of a range of products.
■
Quality
This guide benefits quality staff who monitor and analyse inspection data to ensure that
acceptable quality standards are achieved and maintained for all products inspected to meet
customer and legislative requirements.
■ Engineer
This guide benefits engineers and technicians who need to initially install, commission and
integrate the machine into the production line and then carry out routine servicing and
maintenance tasks to assure the high availability and performance of the machine.
Even if you are not involved directly in using the IQ
3
Metal Detector, this guide provides you with
general information for using metal detection to prevent products containing contaminants from being
shipped to customers.
Purpose
This guide has two integrated goals:
■ Immediate Success
The primary goal is to show users at all levels how to carry out operations and tasks that will
ensure the effective, safe and continued operation of the machine to detect metal
contaminants in products and remove them from the production line.
■ Continuing Success
The secondary goal is to provide metal detection guidelines that can be used when setting up
the machine to reliably carry out inspection of specific products.
This guide provides technical and operational information that you can integrate into your in-house
documentation, particularly to meet the requirements of legislation and other standards.
2
- Metal Detector User Guide 1
- Table of Contents 3
- Introduction 11
- About this Guide 12
- Organisation 13
- Document Change Control 14
- Document Key 14
- The Loma Group of Companies 16
- About Metal Detection 17
- How a Metal Detector Works 18
- Product Effect and Phasing 18
- Phasing 19
- Tracker Feature 20
- Metal Free Zone 20
- Detector Performance 20
- Types of Metal 22
- Test Frequency 23
- Product Test Samples 23
- Test Wands 24
- Testing Guidelines 24
- Test Records 24
- Learn Feature 25
- Safety First 27
- Safety Awareness 28
- EC Declaration of Conformity 28
- Safety Warnings 29
- Safety Labels 31
- Safety Guards 32
- Safety Measures 33
- Intended Use of the Machine 33
- Noise Levels 34
- End of Life Treatment 34
- Emergency Procedures 34
- Quality Assurance 35
- End User Licence Agreement 36
- Technical Specifications 37
- European Belt Conveyors 38
- Installation 39
- Warnings 40
- Receiving and Unpacking 40
- Moving the Detector Head 40
- Nuisance triggering 45
- Moving Metal 46
- Vibration 47
- Belting 47
- Electrical Interference 47
- Warnings 52
- Moving the Machine 53
- Clearance Requirements 54
- Connecting the Air Supply 54
- Checking Guards 57
- Site Considerations 58
- Radio Frequency Interference 59
- Metal Detector Search Heads 62
- Conveyor Belts 63
- Plastic Modular Belts 64
- Reject Devices 65
- Electrical Services Box 67
- Air Pressure Switch 67
- Optional Equipment 68
- Getting Started 71
- threshold 72
- display 72
- changes 72
- User Access 75
- Logging In and Out 76
- Starting and Stopping 77
- Stopping the Machine 78
- Emergency Stop 78
- Using the Metal Detector 79
- Handling Rejected Products 81
- Getting the Results 82
- Frequency Selection 82
- Operating Instructions 83
- Setting the Language 84
- Setting the Machine ID 84
- Setting Up the Search Head 86
- Setting Up the Conveyor 88
- Setting the VF Balance 92
- Setting the VF Drive 94
- Setting Up the User Options 95
- Setting Up Serial Links 96
- Reject Relay 101
- Reject Timing 101
- Adding a New Product 102
- Learning Products 104
- Full Learn 105
- Update Learn 106
- Learn Messages 107
- Learn Setup 108
- Learn Limits 110
- PQ span? 111
- Using Performance Validation 112
- Logs and Reports 117
- Errors Report 118
- Example Problems 119
- Faults Report 120
- Setup Report 123
- Contaminants Report 124
- Learn Report 125
- Status Report 126
- PV Test Report 126
- Batch Report 127
- Shift Report 128
- Contaminants Log 128
- Errors Log 129
- Faults Log 130
- Printing the Faults Report 131
- Clearing a Fault 131
- Clearing the Log 131
- Batch Log 132
- PVS Log 133
- Shift Log 134
- Maintenance 135
- Cleaning solutions 136
- Belt conveyor versions 136
- Conveyor Belt Maintenance 137
- Adjusting the Reject Devices 138
- Software Upgrades 138
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